Assembly overview - rear brake calliper, vehicles with manual parking brake

1. - Air drain plug, 10 Nm
   • Before tightening, apply a fine layer of assembly paste to the screw thread .
2. - Protective cap
3. - Bolt, 35 Nm
   • Self-locking
   • Replace after each removal
   • When loosening and tightening, lock the guide pin
4. - Brake caliper housing with lever for the handbrake cable
   • If the hand brake cable lever is not sealed, then replace the calliper housing.
   • After repairing, carry out an initial purge on the brake calliper housing
5. - Guide pin
   • Grease before fitting the protective hood
6. - Protective cap
   • Fit to the brake plate and to the guide pin
7. - Brake back plate with guide pins and protective cover
   • Delivered as assembled part, with sufficient grease on the guide pins
   • If the protective covers or the guide pins are damaged, then the repair kit must be fitted. Use grease sachet supplied to lubricate the guide pins.
8. - Protective cap
   • Fit with the outer sealing lip on the piston
9. - Piston with automatic readjustment device
   • Remove and install
   • Apply a thin coating of assembly paste to the piston
10. - Oil seal
    • Take care not to damage when inserting piston.
    • Remove and install

Assembly overview - rear brake calliper, vehicles with electronic parking brake

• When carrying out repairs, install all parts supplied in repair kit.
• Use only methylated spirits for cleaning the brake.
• New brake calipers are filled with brake fluid and are pre-bled.

1. - Brake calliper
2. - Damper bushes
3. - Guide pin
4. - Hoods
5. - Hexagon socket head bolt
   • 8 Nm
6. - Parking brake motor.
7. - Seal
   • Renew
8. - Compressor nut
   • Removing and installing not possible.
9. - Seal
   • Removing and installing not possible.
10. - Piston
    • Removing and installing not possible.
11. - Protective cap
    • Remove and install
      Note Brake caliper does not need to be removed in order to renew protective cap; do not unbolt break hose.
12. - Bleeder screw
    • Apply thin coat of assembly paste G 052 150 A2 to thread before screwing in.
    • 10 Nm
13. - Grease cap