Seat Leon >> Adjusting selector mechanism
SEAT Leon Service and Repair Manual / 5-speed manual gearbox 0AH / Controls, housing / Selector mechanism / Adjusting selector mechanism
Special tools and workshop equipment required
- Locking pin - T10027A
Conditions for the adjustment
- Drive and transmission elements of the gear drive mechanism in perfect condition.
- Selector mechanism must move freely.
- Gearbox, clutch and clutch mechanism in perfect condition.
- Gearbox in neutral.
- Pull locking mechanisms on gate selector cable and gear selector cable end-pieces forward to stop -direction of arrow 1- and then turn to left to lock -direction of arrow 2-.
Lock selector shaft as follows:
- Press selector shaft down in -direction of arrow 1-.
- While pressing down selector shaft, turn angled rod -A- in -direction of arrow 2- and at the same time press it in until it engages in selector shaft.
- Using removal wedge -T10383/1- , carefully pry gear lever boot off centre console insert -arrows-.
- Pull boot up and over gear knob.
Note Ignore -arrow-.
Now secure gear lever as follows:
- Move gear lever to neutral position and, if necessary, keep pressing the gear lever to the left.
- Insert the locking pin - T10027 A- in the bore -C- through the noise insulation -A- and the bore -B-.
- Gate and selector cables -B- must be inserted, free of tension, into locking mechanisms -A-.
- Now turn locking mechanisms on gear selector cable and gate selector cable end pieces clockwise to stop -direction of arrow 1-.
The spring presses the locking mechanism into normal position in direction of -arrow 2-.
- Turn angle lever -A- back to the initial position -in direction of arrow-.
- During this procedure, locking pin -A- must be pressed out of gearbox in -direction of arrow-.
- Pull locking pin - T10027 A- out of noise insulation -A- and holes -B- and -C-.
- Install gaiter with selector knob.
- Ensure that the selector shaft can move freely.
Gear mechanism: verification
- With gearbox in neutral, selector lever must be in selector lever gate for 3rd and 4th gear.
- Engage clutch.
- Select all the gears several times. Pay particular attention to the operation of the reverse gear locking mechanism.
- If it continues to be difficult to engage a gear after repeated attempts, repeat adjustment procedure of selector mechanism.
Seal for the selector shaft: replacement
Special tools and workshop equipment required
- Tube element - VW 423-
- Sealing grease
- For grease allocation, refer to - Electronic parts catalogue (ETKA) .
- Remove gearbox selector lever and gate relay lever.
- Lever seal out using a screwdriver.
- Lightly oil outer circumference of new oil seal.
- Fill space between sealing lip and dust lip -arrow- with sealing grease .
Inserting oil seal -A- onto stop
- Install gearbox selector lever and gate relay lever
Gear mechanism: repairing
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