Special tools and workshop equipment required

• Window sealant pistol - SAT 5350-
• Cable holder knob - VAG 1351/1-
• Removal equipment - VAG 1474B-
• Window extraction kit - VAG 1755-
• Cartridge heater - VAG 1939A-
• Dual component window sealant - VAS 5237-

Special tools and workshop equipment required

• Electric cutter - SAT 1561A-
• Blade 072 - SAT 1561/1-
• Knife 076 - SAT 1561/2-
• Knife 087 - SAT 1561/3-
• Knife 143 - SAT 1561/4-
• Knife 154 - SAT 1561/5-

• Blade 169 - SAT 1561/6-
• Scraper 113 - SAT 1561/8-
• Counterhold - T10038-
• Release lever - U 30800-
• Adjusting gauge - 3371-
• Window suction pads - VAG 1344-

Materials

• Single component adhesive 110 ML - DH 009 100 A2- , Single component adhesive 300 ML - DH 009 100- 14) 16) 17)
• Dual-component glue - D 004 660 M2- 15) 16)
• Activator for glass - D 181 802 M1-
• Cleaning solvent - D 009 401 04-
• Applicator - D 009 500 25-
• Glue solvent - D 002 000 A2-
• Primer (Glass/Paint) - D 009 200 02-
• Cutting thread - 357 853 999 B-
• Cutting wire - 357 845 955-

14) To apply this material use the window sealant pistol - SAT 5350- .
15) To apply this material use the window sealant pistol - VAS 5237- .
16) Note drying times.
17) Pre-heat the single-component adhesive according to manufacturer's instructions with the cartridge heater - VAG 1939A- .

Undamaged side window, 5-door model: removal

• Remove upper lining column C

• To remove the undamaged side window with the 5-door model, use the electric knife - SAT 1561A- and the following knives:
• Blade 208 - SAT 1561/11-
• Blade 169 - SAT 1561/6-

• From the vehicle interior, cut down the adhesive/sealant (PUR) in the area between dimensions -a- and -b-.

Note In this process, the retaining blocks -1- should be retained.

Cut down the sealant further using the electric knife - SAT 1561A- . To do this however, now use the knife 169 - SAT 1561/6- and the wedge - T10039/1- :

• From the outside of the vehicle and using the wedge - T10039/1- to protect the revolving profile lip, cut down the sealant in the range of dimension -a-.

Note During this process, the attachment block -1- is cut down, the attachment block -2- remains intact.

• Always using the wedge - T10039/1- to protect the revolving profile lip, cut down the sealant in the range of dimension -a-.

Note In this process, the retaining block -2- should be retained.

• If the sealant has partially been cut down, carefully raise the washer in the designated area -arrow- and cut down the remaining sealant in the area of dimension -b-.

Note In this process, the retaining block -1- should be retained.

• Remove washer and prepare for installation
• Prepare the bodywork flange for glazing

Damaged side window, 5-door model: removal

Special tools and workshop equipment required

• Protective goggles and leather gloves
• Remove upper lining column C

• To remove the damaged side window with the 5-door model, use the electric knife - SAT 1561A- and the following knives:
• Blade 208 - SAT 1561/11-
• Blade 169 - SAT 1561/6-

• Protect the chassis and the interior from the glass remains.
• Remove the pieces of glass as far as the adhesive bead.

• From the vehicle interior, cut down the adhesive/sealant (PUR) in the area of dimension -a-.

Note With this process, the attachment blocks -arrows- are cut off.

• From the vehicle interior, cut down the sealant in the area of dimension -b- with the electric knife - SAT 1561A- and using the knife 169 - SAT 1561/6- .

Install side window, 5-door model: removal

For damaged windows only

• Preparing window for installation

For new windows only

• Prepare new windscreen

Continued for all windows

• Prepare the bodywork flange for glazing
• Follow the installation instructions
• Observe the curing times
• If at hand, repair any paint damage
• Remove any soiling that has been caused by the adhesive material (PUR)