Rear brake - exploded view, brakes CI 38 for live axle and manual parking brake

1. - Brake carrier bolt
   • 90 Nm + 90º
   • Renew
2. - Wheel bearing housing
   • Removing and installing
3. - Splash plate for brakes
   • Removing and installing
4. - Bolt
   • Renew
   • 30 Nm + 90º
5. - Wheel hub with wheel bearing
   • Removing and installing
6. - Bolt XZN
   • Tightening torque
7. - Bolt
   • 4.5 Nm
8. - Brake disc
   • Do not separate the brake disks from the wheel hubs by force. If necessary, use an oxide solvent; otherwise the brake disks may be damaged.
   • If worn, renew on both sides of axle
   • Wear limit
   • Remove brake caliper and brake carrier prior to removing.
   • Removing and installing
9. - Cover plate
   • Pressing off and pressing on
10. - Brake back plate
    • Screw to wheel bearing housing
    • With guide pins
    • Removing and installing
11. - Brake pads
    • With spring.
    • Wear limit
    • Checking pad thickness
    • Removing and installing
    • Always replace by axles
12. - Brake calliper
    • Do not undo the brake line when replacing brake pads
    • Removing and installing
    • Repairing
    • Adjust handbrake after repairing or renewing it
13. - Hand brake cable
    • Removing and installing
    • Adjusting handbrake
14. - Bolt, 35 Nm
    • Self-locking
    • When loosening and tightening, lock the guide pin
    • Replace after each removal
15. - Brake hose
    • With banjo union and banjo bolt
    • on the brake caliper, 35 Nm
    • on the brake pipe, 14 Nm
16. - Brake pipe
17. - Elastic hook
18. - Rear axle
    • Removing and installing

Exploded view - rear brake, brakes PC 38 and CII 41 for multi-link suspension and manual brake

1. - Rear speed sensor
   • Before inserting sensor, clean the inner surface of the bore and coat with high-temperature paste
   • Removing and installing
2. - Bolt
   • 8 Nm
3. - Brake carrier bolt
   • 90 Nm + 90º
   • Renew
   • Unscrew using the screw bit - T10035-
4. - Rear axle
   • Removing and installing
5. - Splash plate for brakes
   • Removing and installing
6. - Bolt
   • 12 Nm
   • M 6 x 12
   • 4 off
7. - Wheel hub with wheel bearing
   • Removing and installing
8. - Bolt XZN
   • Tightening torque
9. - Cover plate
   • Pressing off and pressing on
10. - Brake disc
    • Do not separate the brake disks from the wheel hubs by force. If necessary, use an oxide solvent; otherwise the brake disks may be damaged.
    • If worn, renew on both sides of axle
    • Wear limit
    • Remove brake caliper and brake carrier prior to removing.
    • Removing and installing
11. - Bolt
    • 4 Nm
12. - Brake pads
    • Wear limit
    • Checking pad thickness
    • Removing and installing
    • Always replace by axles
13. - Brake back plate
    • Screw to wheel bearing housing
    • With guide pins
    • Removing and installing
14. - Pad retainer
    • Always replace when brake pads are replaced
    • The anti-rattle springs are different to each other and can only be installed diagonally to each other.
15. - Pad retainer
    • Always replace when brake pads are replaced
    • The anti-rattle springs are different to each other and can only be installed diagonally to each other.
16. - Brake calliper
    • Do not undo the brake line when replacing brake pads
    • Removing and installing
    • Repairing
    • Adjust handbrake after repairing or renewing it
17. - Bolt
    • 35 Nm
    • Self-locking
    • When loosening and tightening, lock the guide pin
    • Replace after each removal
18. - Brake cable
    • Removing and installing
    • Adjusting handbrake
19. - Brake hose
    • With banjo union and banjo bolt
    • on the brake caliper, 35 Nm
    • on the brake pipe, 14 Nm

Tool insert - T10035-

Assembly overview - rear wheel brake, brakes FNc-M38 for electronic parking brakes

Note

• Use the brake filling and bleeding equipment - VAS 5234- to draw off brake fluid from the brake fluid reservoir.
• Before removing a brake caliper or disconnecting a brake hose, fit brake pedal depressor - V.A.G 1869/2- (when doing this, release pressure in system).

1. - Splash plate for brakes
   • Removing and installing
2. - Torx bolt
   • 12 Nm
3. - Brake disc
   • Do not separate the brake disks from the wheel hubs by force. If necessary, use an oxide solvent; otherwise the brake disks may be damaged.
   • If worn, renew on both sides of axle
   • Wear limit
   • Removing and installing
4. - Torx bolt
   • 8 Nm
5. - Brake calliper
   • Do not undo the brake line when replacing brake pads
   • Removing and installing
   • Repairing
   • After repairing or removal, perform "Basic setting" using - Vehicle diagnostic tester.
6. - Internal splined bolt
   • Install and remove with - T10035- plug insert.
   • Replace after disassembly
   • 90 Nm + 90º
7. - Brake back plate
8. - Retaining spring
9. - Outer brake pad
   • Wear limit
   • Checking pad thickness
   • Always replace by axles
   • Removing and installing
10. - Inner brake pad
    • With spring.
    • Wear limit
    • Checking pad thickness
    • Always replace by axles
    • Removing and installing
11. - Spring
    • Only fitted on inner brake pad
    • Check fitting position
12. - Brake pipe
    • 14 Nm
13. - Support
14. - Retaining spring for brake hose to bracket
15. - Brake hose with banjo union with banjo bolt
    • Connection to brake caliper, 35 Nm
    • On brake line, 14 Nm
16. - Guide pin
    • 35 Nm
17. - Hoods
    • For guide pin.
18. - Seal
    • For parking brake motor
    • Renew
19. - Hexagon socket head bolt
    • 8 Nm
20. - Parking brake motor.
    • Removing and installing

Tool insert - T10035-